Chilled & Hot Water Circuits
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- Are typically found in production plants & comfort cooling operations.
- Are generally built into structures and the level of access is limited.
- Have high repair costs due to their location and potential for disruption of services.
- Risk extensive damage due to failure of piping if not maintained & monitored.
- Operate with a low water loss (<10%annum on system volume).
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- To support sound mechanical design.
- To inhibit corrosion on the various metals that are represent.
- Control bacterial activity that can create environment with MIC.
- To prevent deposition of hardness salts and corrosion products.
- For existing systems, program should help to move deposits to allow the inhibitors to reach the system metal.
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- Ferrous alloy inhibitors designed to protect mild steel.
- Yellow metal inhibitors designed to protect copper and alloys.
- Buffering Agents to control system pH.
- Dispersants to disperse solids.
Well managed systems operate for very long periods without issue, if water losses occur & are unnoticed, severe corrosion & fouling can occur. Recommend, water meters with pulse output to control level of inhibitor present in circuit.
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Once system has been lost, corrective action is required. Online cleaning is recommended to ensure circuit is back to being protected. Initial option is flush & clean, however loss of anti freeze & costs in downtime & cleaning can be cost prohibitive. There fore an online clean is an alternative.
- Relies on corrected treatment to slowly remove corrosion or scale and capture them by filtration of the circuit.
- With surfactant/polymer to remove organic deposits and capture them by filtration of the circuit.
- Using elevated levels of phosphonate & polymer to remove corrosion product.
Well managed systems operate for very long periods without issue, if water losses occur & are unnoticed, severe corrosion & fouling can occur.